Monday, 13 November 2017

Job's A Good 'Un!

Dinmore Manor was up for a bit of routine maintenance on Saturday.  To start with, Dave & Steve finished off fitting the split pins for the spring that was changed last week.
Dave (l) and Steve, refitting split pins
After that, attending to leaks from one of the injectors and the ejector were on the hit list:
Dave, removing the steam feed to the fireman's side injector
Steam feed to the ejector, partially dismantled
 Meanwhile, the safety valves have been blowing by, Steve re-cut the seats and then lapped them in:
Steve, re-cutting a safety valve seat.
 After repacking, the ejector and injector steam feeds were reassembled:
Ejector steam feed, back in one piece
Fireman's side injector steam feed, reassembled
For many of us, it was day of painting the extraneous parts of Dinmore Manor's old tender, with a view to getting it back on its wheels and thereby freeing up the lifting jacks for other projects.
Kenneth undercoating the vacuum reservoir tank
Dhavindra painting the underside of the water space
Keith painted under the tender too
Kenneth sneakily painted 3850's vacuum cylinder while he had the undercoat out
Jonathan, cleaning up some of the tender pipe work.
Tony priming various tender pipes
The tender wheels had only received a first top coat thus far, a second was applied on Saturday:
Jonathan & Eleanor busy painting the tender's wheels.
Next in the queue for the lifting jacks, is 35006.  Accessing the under keeps to check that the lubrication has been working as it should is a tricky task for the driving wheels, access can only be gained by dropping the axle boxes down in the horn guides until they are only registered in them by a couple of inches. To be more accurate, the plan is to leave the axle boxes exactly where they are, and raise the rest of the loco up a bit.  To do this, much of the brake rigging and sanding equipment needs to be removed beforehand:
Jeff, having just removed one of 35006's brake linkages
Sanding pipes removed
 Having several acres of concrete flooring around the place, it is much easier to keep the place clean than it used to be.  Just get out the pressure washer and give it a thorough going over:
Ian pressure washing one of the pits.
Meanwhile, back in the mess coach, the silence was disturbed by the sound of the last biscuit being munched.
Spot the guilty party!
The moral of this tale, is not "Don't take the last biscuit"... I've had more than a few "last biscuits" myself.  The moral of this tale is that if you are going to nick the last biscuit, then don't let the chap who writes the blog see you doing it!

 The 2807 group have a new starter called Rob, who has been inducted into the ways of making boot scrapers.   Perhaps his timing on joining the group was a little bit off, as 2807 is currently off at the Llangollen Railway until the new year, however the boot scrapers are a useful source of income to the group and will help make a difference when it comes to funding the next heavy general overhaul in a few years.
Rob, learning the ways of making boot scrapers
Welcome to the dept Rob.  There is always a need for help with the various loco owning groups, if you think that this could be for you, why not give it a try?

For much of the day, the weather hadn't been conducive to outdoor work, but later on things improved. 
Mark, cutting out super heater flue tubes from 3845's boiler
Four down, three to go
And finally, the moment that you all been waiting for, the shed floor is finally finished.  It has been a long running project, taking several years to come to fruition, involving many people and is most definitely appreciated by all who work in the shed.  
The concrete mixer arrives... (Photo courtesy of Tony Bowles)
...Mark uses a dumper truck to shift it where it is needed... (Photo courtesy of Tony Bowles)
...levelled by the assembled throng. (Photo courtesy of Tony Bowles)
 Eventually, the Wednesday gang, plus a few others had finished, the shed floor was done and a fair patch of the apron outside the shed on road 6.
The finished job (Photo courtesy of Chris Blake)
Team photo. (Photo courtesy of Tony Bowles)
After a month or so, when the concrete has fully cured, it will be etched and painted and declared fully finished.  There is still a little more concreting to be done on the apron on road 6.

Monday, 6 November 2017

Concrete & Gold

The operating season is now at an end, and we're now in a bit of a limbo until the Santa season kicks off at the end of November.  True, there will be the race trains in the middle of the month, but that only covers two days.  For the various loco owning groups, this gives them the opportunity to tackle some of the smaller tasks on their winter maintenance programmes, but not to take on any of the larger ones which will have to wait until January.  To this end, a small team on Wednesday got on with the task of fettling Foremarke Halls cylinder drain cocks:
Drain cock fettling, photo courtesy of Martin Ryan
I am reliably informed that they were doing useful work, and not just lying down on the job.

For locos that are not currently in service, there is no limit to the jobs that can be done, and I note that 3845's boiler has lost a lot more tubes over the last couple of weeks.
Good progress!
Aside from the locos, the main focus has been on getting the shed floor finished in time for the winter, steam locos don't like being left out in the cold & wet, so it's important to get road 6 in the shed back in operation. To this end, the Wednesday gang got several more sections of concrete done, followed by further sections on Friday :
Ready to start on Wednesday (Photo courtesy of John Cruxon)
Concrete being poured (Photo courtesy of Chris Blake)
Levelling the playing field (Photo courtesy of Chris Blake)
Mark, with a dumper truck full of concrete (Photo courtesy of Chris Blake)
End of play on Wednesday
On Friday, in spite of the weather, more concrete was poured out on the apron in front of road 6, as well as in the four foot inside the shed
Levelling off the apron (Photo courtesy of Martin Ryan)
By the time that I turned up on Saturday, the excellent progress in all areas was obvious to see.
The pour on the apron, protected from the elements
Just one pour required now inside the shed
Luke was busying himself grinding off the shuttering that kept the concrete away from the inside of the rails
Luke, making sparks fly
By the end of Saturday, the steel reinforcing had been put in place for the final section in the shed, and for some of the apron too.
Ready for the next pour
 It's taken a while, but the light at the end of this particular tunnel is now looming large indeed.  One more pour of concrete and the shed floor will be finished, the apron will not be far behind.  Once all the concrete is down, after a month or so to cure, will come the task of etching and painting to finally finish it off.

Of the other jobs in hand on Saturday, finishing off the underside of Dinmore Manor's old tender which has been occupying the lifting jacks for a while has progressed, with large areas of the underside now cleaned and primed:
David cleaning more rust/grot from under the tender
Another David (you don't have to be called David to volunteer for DMLL, but it helps) got stuck in with the under coating.  Nigel was under there somewhere too, but he managed to elude my camera.
David using a roller brush to apply undercoat
Dinmore Manor itself had returned from the Churnet Valley Railway and needed a little bit of attention.

To start with, it was still in two parts...
...It also had a broken spring that needed changing
Added to that, the rear half of the grate was past it's sell by date and needed to come out, replacement fire bars being on order.
Life expired fire bars
Donna & Will removing the old spring
The replacement one waiting to be fitted
Mike manoeuvring the new spring into position
Other tasks completed on Dinmore Manor, included reseating a bogie support cup, removing/checking/refitting the draw bar clevis, adjusting the height of the drop grate and repairing the intermediate grate carrier.  The clocks having gone back a week ago, meant that even with a failry large team of people at work, it was completely dark by the time that Dinmore Manor had been coupled back up to her tender and shunted into the shed.

35006 on the other hand has just been separated from its tender, apparently access to the underkeeps for maintenance requires that it is raised up, so it is next in line for a place on the lifting jacks.
35006 waiting for a lift
And finally, it looks like 4270 may not be back with us in time for the start of the Santa season, so, subject to contract, we are hiring in small prairie 5526 from the South Devon Railway to help us through. 
5526 departing Buckfastleigh on the SDR
5526 reflected in the river Dart

Small prairies are remarkably useful engines, and many of our crews have fond memories of her sister loco, 5542 which was based on the GWSR until relatively recently. 5526 is currently expected to work on the Santa trains, on Boxing Day and New Year's Day, along with Dinmore Manor.  The Christmas Cracker mixed traction event should hopefully see Foremarke Hall and Dinmore Manor in steam.  NB, the Santa trains are pre-book only and selling fast.

Monday, 30 October 2017

The Cleaner's Lot



Upon being dragged back kicking & screaming to blog writing duties, plan A was to assemble a small team of people who would take on composing blog articles on an occasional basis, perhaps once a month, to spread the workload.  The confessed rates of adult illiteracy however in the steam loco department has come as a surprise to me, with many people who have ostensibly passed written exams on firing & driving steam locomotives suddenly claiming to not know which way round to hold a pen, much less how to write an article on a computer.  So much for plan A.   I am pleased to report however that I have at least been able to twist the arm Eleanor, into composing articles on an occasional basis.  To this end, she has provided the following post on the sort of things that the role of cleaner encompasses.  For ease of identification as to who wrote which article, henceforth, we'll be putting our names at the bottom. As neither of us was able to make it to Toddington at the weekend, the photos used to illustrate the article are all culled from ancient blog posts.  

Ray

The cleaner's lot


The first rung on the ladder to becoming steam locomotive crew is working as a cleaner. Historically this has always been the case. Back in the days of steam, bright young school-leavers (14-year-olds back then of course) with aspirations of becoming engine drivers when they grew up would take on this role. These days of course the new aspirants have significantly more than 14 years behind them, but they share that ambition of becoming an engine driver when they grow up, well, of becoming an engine driver anyway, whether they will ever grow up is debatable.

Cleaners are learning all the time. Today's cleaners have to sit written exams after a course of classroom tuition before they can ever call themselves cleaner. After that they continue to learn the practical skills which they will need in order to work as footplate crew by working to assist the existing crews. When considered ready, and a firing instructor becomes available they can progress onto training as a fireman.  For cleaners of yesteryear the tuition was a less formal process based on "Mutual improvement classes" given by more experienced engine crew who gave these classes on a purely voluntary basis. The young cleaners would progress through a series of assessments and would gradually work their way up the ladder of seniority, eventually acquiring the status of "passed cleaner", which means that they had qualified as a fireman however there was no vacancy for one at the moment. They could act as a fireman if one was unavailable, but otherwise would continue to clean locos.  Many passed cleaners would at this point seek a transfer to another shed which did have a vacancy for a fireman. The progression from cleaner to fireman, then and now, is not a quick one and anybody embarking on the journey should expect several years good, hard, but very enjoyable, graft before attaining their goal.

For all the benefits of classroom learning, there is nothing like getting up close and personal with a steam loco to understand what makes it tick, or if you prefer, chuff, and that is just what a cleaner has to do. When on duty the cleaner behaves as assistant to the fireman and therefore when rostered for a turn needs need to pitch up on shed when the fireman does - 6am for a 10am departure train.

The fireman, being the first member of the crew to arrive, has to check that the loco is in a fit state to run which amount other things involves checking the condition of the smokebox - making sure there are no leaks of water among other things. This done, the ash which has accumulated in the smokebox during running the day before needs to be removed, and yes you guessed it this dusty and rather warm task is just the sort of thing a cleaner comes in handy for.

Once all the safety checks have been completed, perhaps stating the obvious, the fireman needs to light a fire and to do that wood is required. So off the cleaner is dispatched to collect wood in the correct range of sizes in the correct quantity (as specified by the fireman). Thankfully on our railway we have a team (I hope they know how much they are appreciated) who take on the job of cutting up wood into handy-sized pieces for fitting into a firebox so the cleaners' task of collecting wood simply involves going to the wood store and selecting the required fuel. The next ingredient is kerosene soaked rags to give good ignition, well it beats your average fire-lighter anyway.

Once the fire-lighting material have been supplied the cleaner needs to get on with what the name of the role suggests they should do - clean!

Smoke, ash, and coal dust all leave their mark to put it mildly. The first things to clean are the things that are going to get very hot later - the brass safety valve bonnet and copper chimney cap (if you get a posh enough loco to have one) are the first candidates for attention. A suitable metal polish (many good brands exist) needs to be liberally applied with a good dose of elbow grease to get that deep down shine.
Dan cleaning 5542's safety valve bonnet before it gets too hot

The paintwork comes in for a bit of a battering and regular therapy with a heavy-duty detergent is necessary to keep our locos looking at their best. Probably one of the larger shampoo-and set jobs really.

If you stand on a footbridge and look down on a loco you can sometimes see where the cleaner hasn't quite reached the top of the boiler on each side leaving a dark spine along its apex - lets just call it some additional lining and leave it at that.......

At this point the loco crew have probably been on shed for quite some time and it is recommended that the conscientious cleaner demonstrates their potential as future firemen in the ability to boil water - starting small-scale, obviously, the mess-room kettle provides good practice and a route to a refreshing cup of tea for all.
George, not only with tea, but chocolate biscuits too
 Attention returning to the loco, the smoke box is next on the list. Several of our locos don't have painted smokeboxes (which would just need a wash), but have unpainted metal - not all paints respond well to the high temperatures the smoke box gets to (it does not have any insulation on it like the boiler does) so leaving it unpainted avoids any prematurely peeling paint. This requires a coat of oil and kerosene mix followed by a wipe over with a cloth to retain a smart black appearance.
Working on down the rods and wheels are next - these are just about at eye-level when the loco is out of the platforms, so yes the visitors will notice if they don't get done! Some kerosene and oil on a brush followed by a wipe with an oily cloth and they look presentable once again. 
Alex (l) giving a certain blue engine some attention
During all this the driver has been working around the engine oiling up. Oil can have a bit of a mind of its own and a cleaner will be on the look out for any drips on the running plate that need to be expunged.

Once the loco is off shed, the collection of buckets and cleaning tools need to be put away in their proper places - the next day's cleaners won't appreciate having to hunt for what they need to get their cleaning done. The cleaner may be invited to ride on the footplate for one of the round trips at some point during the day otherwise there is always plenty to do on shed until the loco returns - the day isn't over yet......

When the loco returns we have the job of disposal. Driver and fireman check the engine has survived the day and the conscientious cleaner does well to supply tea upon their arrival, but won't get away that lightly. The fireman has been industriously feeding the fire all day and so a generous helping of ash has accumulated in the ashpan and this needs to be emptied out. The exact design of the ashpan and the method of emptying it varies from loco to loco, but it generally involves getting into the pit underneath the loco armed with a hose and a rake. The ash needs to be damped down with copious amounts of water (otherwise the dust gets everywhere and you certainly don't want it in the loco's moving parts, and it cools it too) and then raked out into the pit. A dirty job, but it needs to be done.
Chris emptying an ashpan
Ed(l) and James emptying a pit of ash

With the ashpan empty the loco moves on round to the shed leaving pile of wet ash to be cleared up and put into the ash pile to await removal. And so the cleaner (hopefully assisted by some kind associate) spends (more than) a few moments paddling in the pit and clearing up the slurry of ash. Needless to say the cleaner is clean no longer and, job done, returns to the mess coach to finish the day with a well earned cup of tea. A labour of love it has to be said!

Graham has kindly supplied a selection of photos of 2807 on its Christmas holiday at the Llangollen Railway.  All photos from here on, by kind permission of Graham Bondi.









Eleanor